cost of sponge iron plant

Sponge Iron Plant in India, Project Report, Manufacturing ...

Full detail on Sponge Iron Plant in India, manufacturing plant, cost, plant design, manufacturing project, suppliers, manufacturing process, analysis report, machinery and …

PDF File generated from - United Nations Industrial ...

feasibility of establishing a sponge iron plant in Nepal based on Phulchoki ores. However, the feasibility of developing the Corex process to produce pig iron was also assessed. Section 2 of the report examines the markets for sponge iron and pig iron and Section 3 reviews the availability of raw materials for ironmaking in Nepal.

Energy survey of the coal based sponge iron industry ...

The Indian Government has recognized sponge iron as a vital sector for growth of Indian steel industries. At present, India is largest producer of sponge iron with a largest number of coal based sponge iron plant of total capacity around 12.8 million ton. Sponge iron manufacturing units looked profitable since beginning of the nineties.

Ironmaking Technology -

Rotary Hearth Furnace Technology . Tunnel Kiln Technology . Rotary Kiln Technology . Paired Pushing Kiln Technology . Chain Grate+Rotary Kiln Machine Tech. High Density Metallized Pellet ... Iron Ingot . Sponge Iron . Granular Iron . Oxidized Pellet . CONTACT US: Contact Person : Mr. Zhibin Jiang. Contact Phone : 0086 510 87820959.

Sponge iron industry needs quick actions for survival ...

Oct 25, 2013· During 2003-2008, there had been a rapid growth of coal based sponge iron plants. The rapid growth of sponge iron industry was fuelled due to rise in steel making capacity through IF / EAF route to meet the fast growing demand of steel in the country, high price of steel melting scrap and its restricted availability.

Sponge iron prices zoom 25%, pig iron up 17% on hike in ...

Read more about Sponge iron prices zoom 25%, pig iron up 17% on hike in ore and coal rates on Business Standard. Unlike integrated steel plants which use iron ore fines, pellets and lumps to produce steel, sponge iron makers in India mostly use ore lumps in their Direct-Reduced Iron (DRI) furnaces

Gasifier For DRI Rotary Kiln - CASE Group |CASE Coal ...

Gasifier For DRI Rotary Kiln. CASE introduces another first in India by introducing coal gasifier for DRI Rotary Kiln saving tremendous coal used for reduction of Iron Ore. The system could be easily installed in the present setup&is totally PLC controlled Automatic equipment. India is largest producer of Sponge Iron in the world.

Price Of Sponge Iron In India | DRI HBI Prices | SteelMint

Get Sponge Iron Prices From Major Markets Of India Including Durgapur, Jharsuguda, Rourkela, Raipur, Raigarh, Bellary, Hyderabad. Find DRI HBI Price Per Ton.

Direct reduced iron - Wikipedia

Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for direct reduction.

Direct Reduced Iron | Industrial Efficiency Technology ...

Direct Reduced Iron (DRI), also known as Sponge Iron, offers an alternative steel production route to BF-BOF and Scrap-EAF routes. In DRI, iron ore is reduced in its solid state – unlike BF process where a liquid metal is formed during reduction. DRI can then be transformed to steel in electric arc furnaces. DRI production is common in Middle East, South America, India and Mexico.

Detailed Project Report - Welcome to Environment

1 List of Sponge Iron Plants in Odisha 142 2 List of Sponge Iron Plants in Raigarh (Chhattisgarh) 147 3 Mahanadi Coal field Limited's Coal field in Orissa 148 4 List of Iron Ore Mines in Odisha 151 5 Estimation of Profit and Loss Account 155 6 Margin Money and Working Capital Calculation 156 7 Cash Flow Statement 157


MAJOR PLANT FACILITIES 1- RAW MATERIAL PREPARATION SYSTEM - Raw material system mainly consist Vibro Feeder, Crusher and Screen. Iron ore crushing is not required since sized material has to be purchased. Iron ore of size 5 mm to 20 mm is being used for the production of Sponge iron. Iron ore is being fed to the Ground

Cost Of Sponge Iron Plant In India Wikipedia -

Cost Of Sponge Iron Plant In India Wikipedia. GALLANTT ISPAT LIMITED - Welcome to the Homepage. Gallantt Ispat Limited (GIL) has become a well established public limited company, listed on both the premier stock exchanges of India viz. Bombay …

Sponge Iron Plant

Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron. This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag. ... · Maintenance Cost · Sources of Plant ...

Sponge Iron Industry: An Analysis -

based sponge iron plant in a single location in India. It is used mainly for internal consumption. Ispat industries also has a sponge iron making capacity of 1.6 million tonnes. Outlook: Sponge iron can be used along with normal coal in the electric arc furnace and …

Sponge Iron - Manufacturing Plant, Detailed Project Report ...

Detailed Project Reports & Profiles on Sponge Iron - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue, Plant Economics

Pig Iron Manufacturing Process

Table of ContentsElectric Furnace Production of Pig SteelMaking Pig Iron by Electric Furnace Regulation of CarbonPig Iron ImpuritiesLoss of Iron in the SlagAdaptability of the Process to Continuous OperationCost of Production of Pig IronPig Iron At the beginning of the use of the electric furnace, for the manufacture of calcium carbide and ferro-alloys, experimental work was conducted in it ...

cost of sponge iron plant in india pdf

SPONGE IRON UNIT - Steel Exchange India Ltd. STEEL EXCHANGE INDIA Sponge Iron SMS Rolling Mill Powerplant Ingot & Power Plant. Steel Exchange India Limited is having a Sponge Iron manufacturing unit in technical collaboration with world renowned M/s Mannesmann Demag of Germany (CODIR Process).

cost of sponge iron plant in india 2012 -

artificial iron ore making process in india. Feb 09, 2018· Direct reduced Iron Production Kiln Sponge Iron DRI Production Plant Application: cement,limestone, various ores and other materials rotary kiln for sponge iron dry process rotary kiln rotary kiln for cement plant (Mainland), Vietnam, and India, which supply 97%, 1%, and 1% of sponge iron plant respectively.

sponge iron process

May 04, 2014· sponge iron making through coal based (non-coking coal) is developed by siil, andhra pradesh through undp/unido aid and m/s.lurgi chemie technique , west germay. all the sponge iron plants of capacities of 50tpd, 100 tpd, 350 tpd and 500 tpd are developed on this technology only.

status of sponge iron plant, Orissa -

sponge iron plants is found to be mushroomed at Badbil-Joda area (12). Jharsuguda district contain 10% (13) sponge iron plant of state followed by sambalpur 9% (10). District like Dhenkanal, jajpur, Anugul and Cuttack followed the top four district with Fig:3 showing Distribution of sponge iron plants in …

Pig iron - Wikipedia

Pig iron is an intermediate product of the iron industry, also known as crude iron, which is first obtained from a smelting furnace in the form of oblong blocks. Pig iron has a very high carbon content, typically 3.8–4.7%, along with silica and other constituents of dross, which makes it very brittle and not useful directly as a material except for limited applications.

Sponge Iron Plant, Project Report, Manufacturing Plant ...

Full detail on Sponge Iron Plant, manufacturing plant, cost, plant design, manufacturing project, suppliers, manufacturing process, analysis report, machinery and much more detail to start your industry. Skip to content. More than 10000 project reports and technology books from various industries


COST ACCOUNTING RECORDS (STEEL PLANT) RULES, 1990 MINISTRY OF INDUSTRY (Department of Company Affairs) ... produced by backward integration like Coal based Sponge Iron, Gas based hot briquette Iron, steel products produced by ... The cost of consumption of consumable stores, small tools, and machinery spares shall be charged to the ...

Sponge Iron Plant, Sponge Iron Plant ... - offers 235 sponge iron plant products. About 21% of these are cement making machinery, 9% are briquette machines, and 5% are other iron. A wide variety of sponge iron plant options are available to you, such as free samples.

Direct Reduced Iron and its Production Processes – IspatGuru

Mar 16, 2013· DR process, DRI, HBI, Iron making. Metallization, reformed natural gas, residual elements, Rotary kiln, Direct reduced iron (DRI) is technically defined as iron ore which has been reduced to metal without melting it. Hot briquetted iron (HBI) is a densified form of DRI to facilitate its handling and transport. History

sponge iron process

Jul 29, 2010· Subsequently UNIDO came forward in bringing SL/RN technology of sponge iron making to our country with LURGI GERMANY in1979. A demonstration sponge iron plant of 30000tpa capacity was set up with liberal assistance from UNIDO, Govt.of India and LURGI. This humble beginning has grown tremendously to 22 million tons of installed capacity today.

cost of sponge iron plant in india -

Sponge iron units upbeat about demand revival- The New ... Industry sources said that 40 of the total 45 sponge iron plants in the district were earlier running at 35 to 40 per cent of production capacity due to low selling cost of sponge iron and long ...

Plant Details - MGM Group

Sponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials. The plant consists of the following sub divisions. Raw material preparation plant

Industrial Technical Consultant,ITC()

We, at Industrial Technical Consultant (ITC) in Raipur, started in the year 2000. We are a consulting firm providing services to the clients for the establishment of Plants from Steel and Power sector in India and abroad on Consultancy as well as on Turn-key basis.